PPWR Compliance: Interactive Guide

PPWR Compliance: Master the 5 Critical Pillars

Navigate EU's revolutionary packaging regulation through interactive visualization. From recyclability grades to empty space ratios, understand every requirement that stands between your products and market access.

Pillar 1

Design for Recyclability

The PPWR introduces legally binding recyclability grades. Packaging is judged by what percentage can actually be recycled at scale—not just in theory.

A

Grade A: Excellence

≥95% recyclable by weight

Optimized for circularity with minimal waste

EPR Bonus: Up to -20% fees
B

Grade B: Good Performance

≥80% recyclable by weight

Minor components may not recycle

EPR Impact: Neutral fees
C

Grade C: Minimum Standard

≥70% recyclable by weight

Compliance threshold for 2030

EPR Penalty: Up to +20% fees

Component Breakdown Example: PET Beverage Bottle

PET

Bottle Body

100%

85% of weight

PVC

Sleeve Label

0%

10% of weight

PP

Cap

100%

5% of weight

Overall Recyclability: 85%

Grade B - Good, but can improve

💡 Solution: Switch to perforated PET labels → achieves Grade A (≥95% recyclable)

Pillar 2

Recycled Content Mandates

PPWR requires minimum percentages of Post-Consumer Recycled (PCR) content in plastic packaging to create demand for recycled materials.

2030 Target

30%

Requirement: 30% PCR

Timeline: 6 years away

Impact: €450/tonne premium

2040 Target

65%

Requirement: 65% PCR

Timeline: 16 years away

Future-proofing: Plan now

Pillar 3

Restrictions on Substances of Concern

PPWR bans harmful chemicals that contaminate recycling streams or pose environmental risks.

PFAS Ban

August 12, 2026

Banned: All PFAS in food-contact packaging

Affected: Fast-food wrappers, pizza boxes, takeaway containers

Threshold: ≤10 ppm total organic fluorine

Heavy Metal Limits

Ongoing Requirement

Maximum 100 ppm combined for Lead, Cadmium, Mercury, Hexavalent Chromium

Testing: Required per production batch

Method: ICP-MS (€150-300 per sample)

Future Restrictions Under Review

2027-2029

Under consideration: Carbon black pigments, PVC films/labels, non-detachable adhesives

Impact: Could affect 22-35% of current packaging designs

Pillar 4

Single-Use Bans & Reuse Targets

PPWR shifts from disposable to circular systems with specific format bans and mandatory reuse targets.

Hotel Miniature Toiletries Transformation

🧴

Before: Single-Use

22 million mini bottles annually

385 tonnes plastic
€2.8M annual cost
❌ Banned Jan 1, 2030
🚿

After: Refillable

Wall-mounted dispensers

0 tonnes plastic waste
€900K annual savings
✅ Compliant + sustainable
Pillar 5

Packaging Minimization

From August 12, 2026, grouped and transport packaging must not exceed 40% empty space ratio.

📦 Empty Space Ratio Calculator

0%
Empty Space Ratio

Integration Layer

How the 5 Pillars Connect

The pillars aren't independent checklists—they're interconnected and mutually reinforcing.

Switching to PCR Plastic

Pillar 1 Pillar 2 Pillar 3

PCR materials must still meet Grade C recyclability and avoid substances of concern. Choose PCR with proven sortability and minimal additive contamination.

Designing Refillable Systems

Pillar 1 Pillar 4 Pillar 5

Refill cartridges must comply with minimization (<35% empty space) and recyclability of components.

Eliminating PFAS Coatings

Pillar 1 Pillar 3 Pillar 5

Alternative water-based barriers may affect paper recyclability. Test coatings for compatibility.

Jarsking: Your PPWR Compliance Partner

With 20+ years of experience and 10+ owned factories, we deliver end-to-end packaging solutions engineered for every pillar of PPWR compliance.

🏆

Mono-Material Glass Jars

Grade A 100% Recyclable

Premium glass packaging with detachable pump systems.

🌱

PCR PET Bottles

30% PCR 2030 Ready

EuCertPlast certified bottles with water-soluble adhesive labels.

Refillable Airless Systems

Pillar 4 100+ Cycles

Durable outer shells designed for 100+ reuse cycles.

🛡️

PFAS-Free Certified

PFAS-Free <100ppm Metals

All materials verified through organic fluorine testing.

Get Free Compliance Audit →